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Gray Iron Casting (Grey Cast Iron) – Properties, Grades & Manufacturing

What is Gray Iron

Gray iron (grey cast iron) is a carbon-rich iron alloy containing 1.5–4.3% carbon and 0.3-5% silicon plus manganese, Sulphur and phosphorus. It has low tensile strength but it’s easy to cast. And grey iron is the cheapest metal material too.
Gray iron castings have been produced since the sixth century B.C. During solidification, when the composition and cooling rate are appropriate, carbon will precipitate in the form of graphite flakes that are interconnected within each eutectic cell. The cooling rate of the iron casting while it solidifies plays a major role in the size and shape of the graphite flakes.

How to produce Gray Iron

Different casting methods are selected based on part size, weight, and production volume.

Suitable for all gray iron parts with low tooling cost.

High precision, medium-to-high volume production.
Max weight to 100kgs

Simple shapes, medium weight parts

Best for small and high-precision components

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Key Properties of Gray Iron

Good castability and low melting temperature

Grey iron can be melt in low temperature around 1500 ℃, and melted grey iron has very good liquid property, it means that grey iron casting can be designed as thin thickness 4.0mm only, but ductile iron will be difficult for 4mm thickness wall.

Low cost among ferrous materials

Grey iron is the cheapest material in all metal grade. It’s widely used in many usual application, such as Fence, solid pipe, lathe bed and others.

Good Mechanical property.

Grey/Gray Iron tensile strength normally ranges from 20,000 to 60,000 lb/in2 and is a function of chemistry, graphite morphology, and matrix microstructure. And yield strength or elongation is not normally required in Standard.

Good wear resistance

grey iron is very stable, it’s a good property for lathe bed and press machine body, and it also widely used as guide rail for lathe.

Good corrosion resistance property

Grey iron also have good corrosion resistance property, it’s suitable for sewer system which don’t have pressure, such as EN877 soil pipe, gully grating

Below is a global comparison of gray cast iron grades.

CountryGrade 1Grade 2Grade 3Grade 4Grade 5Grade 6Grade 7
ChinaHT350HT300HT250HT200HT150HT100
JapaneseFC350FC300FC250FC200FC150FC100
USANO.60NO.50NO.45NO.35/ NO.40NO.30NO.25NO.20
RussiaCЧ40CЧ35CЧ30CЧ24/CЧ25CЧ18/CЧ20/CЧ21CЧ15CЧ10
GermanyGG40GG35GG30GG25GG20GG15GG10
ItalyG35G30G25G20G15G10
FranceFGL400FGL350FGL300FGL250FGL200FGL150
England400350300260180/220150100
PolandZ140Z135Z130Z125Z120Z115
IndiaFG400FG350FG300FG260FG200FG150
RomaniaFC400FC350FC300FC250FC200FC150
SpanishFG35FG30FG25FG20FG15
BelgiumFGG40FGG35FGG30FGG25FGG20FGG15FGG10
AustraliaT400T350T300T260T220T150
SwedenO140O135O130O125O120O115O110
HungaryOV40OV35OV30OV25OV20OV15
BulgariaVch35Vch30Vch25Vch20Vch15
ISO350300250200150100
COPANTFG400FG350FG300FG250FG200FG150FG100
Taiwan (China)FC300FC250FC200FC150FC100
HollandGG35GG30GG25GG20GG15
LuxembourgFGG40FGG35FGG30FGG25FGG20FGG15
AustriaGG35GG30GG25GG20GG15
Europe NormEN-GJL-350EN-GJL-300EN-GJL-250EN-GJL-200EN-GJL-150

Cylinder block by Rapid Prototyping Casting
Cylinder block by Rapid Prototyping Casting

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