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Investment Casting for Stainless Steel

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Duplex Stainless Steel – Properties, Grades & Manufacturing

What is Duplex Stainless Steel


A duplex stainless steel is defined as one that contains a two-phase structure and is more often a descriptor of an alloy where both phases are present in significant quantities. Combine some of the best features of austenitic and the ferritic grade, it has excellent chloride stress corrosion cracking resistance. its comprised of approximately 50% ferrite and 50% austenite. Duplex stainless steel names often reflect their chemical composition or are proprietary designations. Generally, there are two families: duplex stainless steel and super dulex stainless steel.
Ferrite levels are not specified, but these alloys will develop a range of approximately 30 to 60 % ferrite with the balance austenite.
There are more than 200 different grades of stainless steel. but there are five families of stainless steel: Austenitic Stainless Steel, Ferritic Stainless Steel, Martensitic Stainless Steel, Duplex Stainless Steel, and Precipitation-hardening Stainless Steel.

Some Typical Duplex Stainless Steel

ASTM Standards for Duplex Stainless Steel

ASTM A182/A182M-2024: Forged or rolled alloy-steel pipe flanges, forged fittings, and valves and parts for high-temperature service
ASTM A240/A240M-2024: Heat-resisting chromium and chromium-nickel stainless steel plate, sheet and strip for pressure vessels
ASTM A268/A268M-2024: Seamless and welded ferritic and martensitic stainless steel tubing for general service
ASTM A276-2024: Stainless steel bars and shapes
ASTM A297/A297M-2024: Steel castings, iron-chromium and iron-chromium-nickel, heat resistant, for general application
ASTM A314-2024: Stainless steel billets and bars for forging
ASTM A351/A351M-2024: Castings, austenitic, austenitic-ferritic (duplex), for pressure-containing parts
ASTM A473-2024: Stainless steel forgings
ASTM A479/A479M-2024: Stainless steel bars and shapes for use in boilers and other pressure vessels
ASTM A743/A743M-2024: Castings, iron-chromium and iron-chromium-nickel, corrosion-resistant, for general application
ASTM A744/A744M-2024: Castings, iron-chromium-nickel, corrosion-resistant, for severe service
ASTM A789/A789M-2024: Seamless and welded ferritic/austenitic stainless steel tubing for general service
ASTM A790/A790M-2024: Seamless and welded ferritic/austenitic stainless steel pipe
ASTM A815/A815M-2024: Wrought ferritic, ferritic/austenitic, and martensitic stainless steel piping fittings
ASTM A872-2024: Centrifugally cast ferritic/austenitic stainless steel pipe for corrosive environments
ASTM A890/A890M-2024: Castings, iron-chromium-nickel-molybdenum corrosion resistant, duplex (austenitic/ferritic) for general application
ASTM A928/A928M-2024: Ferritic/austenitic (duplex) stainless steel pipe electric fusion welded with addition of filler metal
ASTM A949/A949M-2024: Spray-formed seamless ferritic/austenitic stainless steel pipe


European Standards (EN) for Duplex Stainless Steel

EN 10028-7-2023: Flat products made of steel for pressure vessel purposes. Part 7: Stainless steels
EN 10088-1-2023: Stainless steels – Part 1: List of stainless steels
EN 10088-2-2023: Stainless steels – Part 2: Technical delivery conditions for sheet/plate and strip for general purposes
EN 10088-3-2023: Stainless steels – Part 3: Technical delivery conditions for semi-finished products, bars, rods and sections for general purposes
EN 10250-5-2023: Open die steel forgings for general engineering purposes – Part 5: Stainless steels
EN 10272-2023: Stainless steel bars for pressure purposes


NACE Standard for Duplex Stainless Steel

NACE MR0175-2023: Sulfide stress corrosion cracking resistant materials for oilfield equipment

Casting Methods for Duplex Stainless Steel

Different casting methods are selected based on part size, weight, tolerance and production volume.

Popular process with low tooling cost.
Unique choice for big castings

High precision, medium-to-high volume production.
Max weight to 150kgs

Best for small and high-precision components

Centrifugal Casting

Suitable for pipe/tube, round flange, sleeve etc.

Not Sure Which Casting Process Fits Your Project?

The process for Duplex Stainless Steel castings will be chosen by steel grade, design and quantity. As a professional supplier in the metal casting industry, we have over 15 years of experience in OEM manufacturing. Our engineers will recommend the most suitable process, material, and cost solution within 24–48 hours.

Key Properties of Duplex Stainless Steel

High Resistance to Corrosion

Very high resistance property, especially for acid, seawater.

Good Weldability

Duplex can be welded with others easily.

Superplasticity

Duplex Stainless steel can be hot formed above 950 degree.

Magnetic

Duplex Stainles steel is magnetic because it contain Ferrite.

Chloride induced stress corrosion cracking

Duplex stainless steels offer much greater resistance to this form of cracking.

Most stainless steel casting grades comparison across international standards including GB, ASTM, DIN, JIS, and ISO.

Index China Japanese USA Russia Germany Italy France England India Spanish Mexico Australia Sweden Bulgaria Taiwan
(GB) (JIS) ASTM UNS (TOCT) DIN W-Nr. (UNI) (NF) (BS) (IS) (UNE) (DGN) (AS) (SS14) (BDS) (CNS)
1ZG1Cr13SCS1CA-15J9115015X13ЛG-X7Cr13
G-X10Cr13
1.4001
1.4006
GX12Cr13Z12C13M410C21H3A23021Ch13SCS1
2ZG2Cr13SCS2CA-40J9115320X13ЛG-X20Cr141.4027GX30Cr13Z20C13M420C297typelCA-40SCS2
3ZG1Cr17∽SCS2412X17∽X8Cr181.4015∽SCS24
4ZGCr28G-X70Cr29
G-X120Cr29
1.4085
1.4086
Z130C29M452C112320
5ZG00Cr18Ni10SCS19CF-3J9250003X18H11G-X2CrNi18 91.4306GX2CrNi19 10Z2CN18.10M304C12AM-X2CrNi19 10000Ch18N11SCS19
6ZG0Cr18Ni9SCS13CF-8J9260007X18H9ЛG-X6CrNi18 91.4308Z6CN18.10M
Z6CN19.9M
304C15AM-X7CrNi20 10CF-8H5A23520Ch18N9LSCS13
7ZG1Cr18Ni9SCS12
SCS13A
10X18H9ЛG-X10CrNi18 81.4312Z10CN18.9M302C252333SCS12
SCS13A
8ZG0Cr18Ni9TiSCS21CF-8CJ9271008X18H9TG-X5CrNiNb18 91.4552Z4CNNb19.10M347C17AM-X7CrNi20 10CF-8C0Ch18N9LSCS21
9ZG1Cr18Ni9Ti12X18H9T
10ZG0Cr18Ni12Mo2TiCF-8MJ92900GX6GrNiMo20 11AM-X7CrNiMo20 10CF-8MH6C0Ch18N10M2L
11ZG1Cr18Ni12Mo2TiSCS22G-X5CrNiMoNb18 101.4581Z4CNDNb18.12-M318C182343SCS22
12SCS14CN-7MJ95150G-X12Cr141.4008Z12CN13-M316C16CN-7MSCS14
13SCS5
SCS6
G-X5CrNi13 41.4313Z4CND13.4-M425C11SCS5
SCS6
14CF-3
CF-3M
J92700
J92800
G-X2CrNiMo18 101.4404GX2CrNi19 10Z2CND18.12-M
Z3CND19.10-M
AM-X2CrNiMo19 11CF-3M2385000Ch17N14M2
15CA-15J91150G-X5NiCrMo13 41.4407GX12Cr13Z6CND13.04-M405C292348
16J92810G-X6CrNiMo18 121.4437Z4CND19.13-M
17CG-8MJ93000G-X6CrNiMo17 131.4448GX6CrNiMo20 11 03317C16AM-X7CrNiMo20 11CG-8MH6A2353
18SCS14AG-X10CrNiMo18 81.441Z5CND20.10-MSCS14A
19ZG5Cr25Ni2SCH2HCJ92605G-X40CrNi24 5
G-X40CrNiSi27 4
1.4822
1.4823
GX35Cr28452C11AM-X40Cr28HC4Ch26SLSCH2
20ZG3Cr18Ni25Si2SCH19HNJ942133X18H25C211HNSCH19
21ZG1Cr25Ni20Si2SCH21HK-30J9420315X23H18ЛG-X15CrNiSi25 201.484GX40CrNi26 2010AM-X40CrNi25 20SCH21
22ZG4Cr25Ni20Si2SCH22HK
HK-40
J94224
J94204
G-X40CrNiSi25 201.4848GX40CrNi26 20310C40
310C45
11AM-X40CrNi25 20HKH8E2SCH22
23SCH13A
SCH17
HHJ9350340X24H12CЛG-X40CrNiSi25 211.4837GX35CrNi25 12309C307tgpelHHH8BSCH13A
SCH17
24ZG4Cr25Ni35Si2SCH24HPJ95705G-X45CrNiSi35 251.4857GX50NiCr35 25HPSCH24
25SCH16
SCH15
HTJ94605G-X40CrNiSi38 181.4865GX50NiCr39 1912SCH16
SCH15
26SCH1
SCH3
CA-40J91153G-X40Cr131.4034GX35Cr13Z30C13-M
Z28C13-M
2183SCH1
SCH3

Duplex stainless steel casting have found widespread use in the chemical and petrochemical industries.

Chemiscal industry: Used for valves, pump shafts, mechanical seals, pressure vessels, and fasteners on offshore drilling platforms, taking advantage of its excellent resistance to stress corrosion cracking.

Nuclear and power generation industry: Used in nuclear reactor components, turbine blades, and critical structural parts.

Medical devices: Used in surgical instruments and medical device components due to its high strength and good corrosion resistance.

Pulp and chemical industries: Used in pumps, valves, and agitators handling corrosive media such as chlorides.

Some castings with Stainless Steel Material:

  • Pump Casting-Impeller

    Pump Casting-Impeller

  • Pump Casting-Body

    Pump Casting-Body

  • Stainless Steel Adapter Casting

    Stainless Steel Adapter Casting

  • Pump Suction Cover Casting

    Pump Suction Cover Casting

  • Stainless Steel Pump Head

    Stainless Steel Pump Head

  • Austenitic Stainless Steel Casting

    Austenitic Stainless Steel Casting

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