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Ductile Iron ( Spheroidal Graphite Iron) – Properties, Grades & Manufacturing

What is Ductile Iron

Ductile iron, also named as spheroidal graphite (SG) iron or nodular iron, because the graphite is in the form of small spheres or nodules. By adding magnesium to the molten metal under controlled condition, the graphite structure becomes spherical or nodular. Ductile iron is preferred since it’s also describes one of its characteristics, it shows significant improvement in mechanical properties compared with gray iron.

How to produce Ductile Iron

Different casting methods are selected based on part size, weight, and production volume.

Suitable for all ductile iron parts with low tooling cost.
Green Sand for small casitng but Resion Sand for big parts.

High precision, medium-to-high volume production.
Max weight to 150kgs, size can to 1.5m

Simple shapes, medium weight parts
valve body, pipe fittings

Best for small and high-precision components

Only for round design, pipes and tubes

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Key Properties of Ductile Iron

The ductile iron “bridged the gap” between grey iron and steel, it can offer the processing advantages of gray iron and combine the many of engineering advantages of steel.

Good castability and low melting temperature

low melting point, good fluidity and castablility. But ductile iron has better mechanical property than gray iron, it has yield strength and elongation but grey iron doesn’t have it.

Low cost among ferrous materials

ductile iron is cheaper much than steel but can achaive similar mechanical property to steel.

Good Mechanical properties.

Ductile Iron have similar strength as high strength steel. High grade pearlitic ductile iron can achieve very high tensile strength max to 900MPa. Ductile iron EN-GJS-400-18LT has good property in low temperature, its impact resistance value is 12J at -20℃, this ductile iron is widely used in wind power industry

Good corrosion resistance property

Ductile iron also have good corrosion resistance property, it’s suitable for sewer system which don’t have pressure, such as grating and manhole cover, water pipe.

Below is a global comparison of ductile iron grades. This table shows cross-standard equivalence of ductile iron grades worldwide.

Global Ductile Iron Grade Comparison Table (ISO, ASTM, EN, JIS, GB and Other International Standards)
Index Country / Standard 400-15 400-18 450-10 500-7 600-3 700-2 800-2 900-2
1China (GB)QT400-15QT400-18QT450-10QT500-7QT600-3QT700-2QT800-2QT900-2
2Japan (JIS)FCD400FCD450FCD500FCD600FCD700FCD800
3USA (ASTM A536)60-42-1060-40-1865-45-1270-50-0580-60-03100-70-03120-90-02
4Russia (GOST)BЧ40BЧ45BЧ50BЧ60BЧ70BЧ80BЧ100
5Germany (DIN)GGG40GGG50GGG60GGG70GGG80
6Italy (UNI)GS370-17GS400-12GS500-7GS600-2GS700-2GS800-2
7France (NF)FGS400-15FGS400-18FGS450-10FGS500-7FGS600-3FGS700-2FGS800-2FGS900-2
8UK (BS)400/18450/10500/7600/3700/2800/2900/2
9Poland (PN)ZS3817ZS4012ZS4505/5002ZS6002ZS7002ZS8002ZS9002
10India (IS)SG370/17SG400/12SG500/7SG600/3SG700/2SG800/2
11Romania (STAS)FGN70-3
12Spain (UNE)FGE38-17FGE42-12FGE50-7FGE60-2FGE70-2FGE80-2
13Belgium (NBN)FNG38-17FNG42-12FNG50-7FNG60-2FNG70-2FNG80-2
14Australia (AS)300-17400-12500-7600-3700-2800-2
15Sweden (SS)0717-020727-020732-030737-010864-03
16Hungary (MSZ)GǒV38GǒV40GǒV50GǒV60GǒV70
17Bulgaria400-12380-17450-5500-2600-2700-2800-2900-2
18ISO400-15400-18450-10500-7600-3700-2800-2900-2
19COPANTFMNP45007FMNP55005FMNP65003FMNP70002
20Finland (SFS)GRP400GRP500GRP600GRP700GRP800
21Netherlands (NEN)GN38GN42GN50GN60GN70
22LuxembourgFNG38-17FNG42-12FNG50-7FNG60-2FNG70-2FNG80-2
23Austria (ÖNORM)SG38SG42SG50SG60SG70
24EN (European Standard)EN-GJS-400-15EN-GJS-400-18EN-GJS-450-10EN-GJS-500-7EN-GJS-600-3EN-GJS-700-2EN-GJS-800-2EN-GJS-900-2

To understand the detailed chemistry and machanical property in each standard, Click each grade to view detailed mechanical properties and applications.

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Wind Power Casting, EN-GJS-400-18LT ductile iron casting
Wind Power Casting, EN-GJS-400-18LT ductile iron casting

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