June 13, 2018

Low Temperature Impact Resistant Ductile Cast Iron 400-18LT

Casting Material: Spheroidal Graphite Cast Iron 400-18LT

Ductile Iron EN-GJS-400-18 is defined in standard EN1563: 2011  Founding. Spheroidal graphite cast irons, There are three grades: EN-GJS-400-18 LT, EN-GJS-400-18 RT and EN-GJS-400-18. LT means low temperature; RT for room temperature.

China grade is QT400-18LT.

It’s mainly used in wind turbine and wind power station, include hub, gear box, bed and base. It’s a low temperature impact resistant ductile cast iron.

Generally, this grade material will be made by sand casting include green sand and resin sand casting method.  Casting Quality Industrial provide to 20ton castings.

Wind Power Casting, EN-GJS-400-18LT

Wind Power Casting, EN-GJS-400-18LT

 

Chemical Composition for 400-18LT

To get the good property, the chemistry is very important in casting process. The chemical composition shall be left to the discretion of the manufacturer

Recommend chemistry:

C Si Mn P S Mg RE
3.5-3.8 2.0-2.3 0.3 0.04 0.03 0.025-0.030 0.02-0.04

 

Heat Treatment for 400-18LT

Heat Treatment: Anneal is necessary to improve the mechanical property.

Heat to 900-950C, hold 2-5 hours, 600c in furnace, cool in air.

Annealing Process for EN-GJS-400-18LT

Annealing Process for EN-GJS-400-18LT

 

The Mechanical Property  for 400-18LT

 

Specimen from Separately sample Specimen from Cast-On sample Tensile Strength

Rm

N/mm2

min

0.2Proff Stress

Rp0.2

N/MM2

Min

Elongation

A

%

min

Minimum Impact Resistance Value (inJ)
Symbol Number Symbol Number At Room Temperature

(23+/5) C

At -20+/-2 C
EN-GJS-400-18 EN-JS1020 EN-GJS-400-18U EN-JS1062 400 250 18 Average Individual Average Individual
EN-GJS-400-18LT EN-JS1025 EN-GJS-400-18U-LT EN-JS1049 400 240 18 12 9
EN-GJS-400-18RT EN-JS1024 EN-GJS-400-18U-RT EN-JS1059 400 250 18 14 11

 

Microstructures example for ductile iron 400-18LT

 

100X Surface Microstructure, unetched, EN-GJS-400-18

100X Surface Microstructure, unetched, EN-GJS-400-18

100X Core Microstructure unetched, EN-GJS-400-18

100X Core Microstructure unetched, EN-GJS-400-18

400X Anneal unetched , EN-GJS-400-18

400X Anneal unetched , EN-GJS-400-18

400X Anneal, etched , EN-GJS-400-18

400X Anneal, etched , EN-GJS-400-18

 

Comparison:

EN/EU USA DIN JIS FRANCE UK EN Sweden Norway ISO
EN-GJS-400-18LT 60-40-18 0.7043

GGG40.3

FCD400-18L 400-18L20 400/18L20 EN-JS1025 17-02 SJK-400.3 400-18

400-18LT

Mechanical properties

ReH Minimum yield strength / Mindestwert der oberen Streckgrenze / Limite d elasticite minimale

Rm  Tensile strength / Zugfestigkeit / Resistance a la traction

A     Minimum elongation / Mindestwert der Bruchdehnung / Allongement minimal

J      Notch impact test / Kerbschlagbiegeversuch / Essai de flexion par choc

 

Ductile Nodular Graphite Iron, Material

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