February 4, 2025

Grey Iron in EN 1561

Introduction of Grey Iron in EN 1561

Grey Iron castings in EN 1561 is mainly iron and carbon based, carbon being present mainly in the form of flake (lamellar) graphite particles, also named known as flake graphite cast iron, and less commonly as lamellar graphite cast iron. It’s popular gray iron material in European standard.

Manufacture Process for Grey Iron in EN 1561

  • Sand Casting
  • Shell Casting
  • Lost Foam Casting
Fly Wheel Castings

Our Services

  1. Sand Casting

    Casting Quality focus on Metal Parts industry, we provide professional service in Metal Casting field.

    Sand Casting is a popular metal form method, are suitable for all materiel, such as grey iron, ductile iron, malleable iron, carbon steel, stainless steel, aluminum and bronze.

  2. Investment Casting

    Also named as precision lost wax casting, mainly suitalbe for carbon steel and stainless steel parts. We also provide grey iron and ductile iron and aluminum and bronze parts by investment casting. It can achieve the best appearance with good tolerance

  3. Shell Casting

    Shell casting method is a good option to replace investment casting and sand casting. the quality is better than sand casting parts, suitable for bulk production.

  4. Permanent Mold Casting

    For aluminum parts and Brozne parts

  5. CNC Machining

    CNC Milling, CNC turning with 5 xix CNC center, we provide precision machining for all castings based on customers design drawings.

  6. CAD Design

    Mechanical Design service based on customers requirement, our software is Solidworks and AutoCAD.

  7. Tools/Mold Design

    Mould design and production will be served for metal casting ad plastic injection industry. Based on our more than 10 years experience, we supply professional molds for our customers in Europe and North American.

Standard of Grey Iron

EN 1561:2023 Founding – Grey cast irons

Grey Iron in EN 1561 Equivalent Material Grades

 

ISO 185:2004ISO 185:1988EN 1561ASTM A48JIS G5501SAE J431GB/T 9439:2010
ISO 185/JL/150150EN-GJL-150150FC150G9H12HT150
ISO 185/JL/200200EN-GJL-200200FC200G10H18HT200
ISO 185/JL/225225G10/21/G11H18HT225
ISO 185/JL/250250EN-GJL-250250FC250G11H20HT250
EN 1561/JL/275275G12H21/G13H19HT275
ISO 185/JL/300300EN-GJL-300300FC300G13H22HT300
ISO 185/JL/350350EN-GJL-350350FC350G13H24HT350
ISO 185/JL/HBW155H145EN-GJL-HB155H10H155
ISO 185/JL/HBW175H175EN-GJL-HB175H11H175
ISO 185/JL/HBW195H175/H195EN-GJL-HB195H13/H14H195
ISO 185/JL/HBW215H175/195/215EN-GJL-HB215H15H215
ISO 185/JL/HBW235H195/215/235EN-GJL-HB235H18H235
ISO 185/JL/HBW255H215/235/255EN-GJL-HB255H20H255

Grey Iron in EN 1561 Material Physical Property

Property of grey cast ironsEN-GJL-150EN-GJL-200EN-GJL-250EN-GJL-300EN-GJL-350
Mass Density; kgs/dm37.107.157.207.257.30
Specific heat capacity; J/(kgK)
Between 20℃and 200℃
Between 20℃and 600℃

460
535
Linear expansion coefficient; um/(mK
between -100℃ and +20℃
between 20℃ and 200℃
between 20℃ and 400℃

10.0
11.7
13.0
Thermal Conductivity; W/(mk)
At 100℃
At 200℃
At 300℃
At 400℃
At 500℃

52.5
51.0
50.1
59.0
48.5

50.0
49.0
48.0
47.0
46.0

48.5
47.5
46.5
45.0
44.5

47.5
46.0
45.0
44.0
43.0

45.5
44.5
43.5
42.0
41.5
Resistivity; Ω·mm2/m0.800.770.730.700.67
Coercivity; A/m560 to 720560 to 720560 to 720560 to 720560 to 720
Maximum permeability; μH/m220 to 330220 to 330220 to 330220 to 330220 to 330
Hysteresis losses at B=1T; J/m32500 to 30002500 to 30002500 to 30002500 to 30002500 to 3000

Grey Iron in EN 1561 Chemical Composition Requirements

No standard specifies the chemical composition, so we only recommend the following composition based on actual production.

GradeWall Thickness
(mm)
CSiMnP
S
EN-GJL-1003.4~3.92.1~2.60.5~0.80.30.15
EN-GJL-150<30
30~50
>50
3.3~3.5
3.2~3.5
3.2~3.5
2.0~2.4
1.9~2.3
1.8~2.2
0.5~0.8
0.5~0.8
0.6~0.9
0.2
0.2
0.2
0.12
0.12
0.12
EN-GJL-250<30
30~50
>50
3.2~3.5
3.1~3.4
3.0~3.3
1.6~2.0
1.5~1.8
1.4~1.6
1.7~0.9
0.8~1.0
0.8~1.0
0.15
0.15
0.15
0.12
0.12
0.12
EN-GJL-300<30
30~50
>50
3.0~3.3
2.9~3.2
2.8~3.1
1.4~1.7
1.3~1.6
1.2~1.5
0.8~1.0
0.9~1.1
1.0~1.2
0.15
0.15
0.15
0.12
0.12
0.12
EN-GJL-350<30
30~50
>50
2.9~3.2
2.9~3.2
2.8~3.1
1.4~1.7
1.2~1.5
1.1~1.4
0.8~1.0
0.9~1.1
1.0~1.2
0.15
0.15
0.15
0.10
0.10
0.10

Grey Iron in EN 1561 Mechanical Property

The material can be defined using two methods: a) the tensile strength in separately casting; b) the hardness of material.

Material DesignationWall thickness mmTensile strength Value to be obtained
SymbolNumberOverUp toIn separately cast or side-by –side casting sample (N/mm2)In cast-on samples (N/mm2)
EN-GJL-1005.1100
(EN-JL1010)
540100 to 200
EN-GJL-1505.1200

(EN-JL1020)

2.55150 to 250
510
1020
2040125
4080110
80150100
15030090
EN-GJL-2005.1300

(EN-JL1030)

2.55200 to 300
510
1020
2040170
4080155
80150140
150300130
EN-GJL-2505.1301

(EN-JL1040)

510250 to 350
1020
2040210
4080190
80150170
150300160
EN-GJL-3005.1302

(EN-JL1050)

1020300 to 400
2040250
4080225
80150210
150300190
EN-GJL-350

(Removed in EN 1561: 2023)

(EN-JL1060)1020350 to 450315
2040280
4080250
80150225
150300

Brinell hardness of castings of grey cast irons:

Grade materialWall thickness (mm)Brinell hardness (HB 30)
SymbolNumberOverUp toMinMax
EN-GJL-HB1555.1101

(EN-JL2010)

2.55210
510185
1020170
2040160
4080155
EN-GJL-HB1755.1201

(EN-JL2020)

2.55170260
510140225
1020125205
2040110185
4080100175
EN-GJL-HB1955.1304

(EN-JL2030)

510170260
1020150230
2040135210
4080120195
EN-GJL-HB2155.1305

(EN-JL2040)

510200275
1020180255
2040160235
4080145215
EN-GJL-HB2355.1306

(EN-JL2050)

1020200275
2040180255
4080165235
EN-GJL-HB2555.1307

(EN-JL2060)

2040200275
4080185255

Grey Iron in EN 1561 Heat Treatment Requirement

Generally, the castings are supplied without heat treatment. For some special applications, the heat treatment shall be agreed at the time of ordering, it can be to reduce internal stress or hardening, quenching and tempering for improving machinability.

Grey Iron in EN 1561 Application

  • Pumps and valves
  • Lathe bed, engineer blocks.
  • Industrial machinery parts.
  • Flywheels.
  • Automotive
  • Cookware, electrical boxes, bearing, bushing.
  • Construction parts.

Grey Iron Machinability:

Very good, easy for machining such as milling, turning or drilling.

Grey Iron Weldability:

Very bad. Generally, castings welding require the purchaser’s approval. The welding process and the filler metals should be appropriated to the use of the casting in manner intended.

Flanged Track Wheels Roller, Sand casting with CNC machining
Ductile Iron Spindle Housing Casting
Cast Iron Cylinder
Pump Spare Parts- Guiding Device
Cast Iron Pump Impeller with Machining

As a professional manufacturer in China, We Casting Quality focus on Metal Parts OEM industry, and provide solutions and services in Metal Casting field as following:

  1. Sand Casting
  2. Investment Casting, Lost Wax process
  3. Shell Casting
  4. Lost Form Casting
  5. CNC Machining
  6. CAD Design
  7. Tools/Mold Design

Material Supplied

  • Cast Iron Castings (Grey Iron, Malleable Iron, Ductile Iron)
  • Carbon Steel and Alloy Steel Castings
  • Stainless Steel and Duplex Stainless Steel Castings
  • Aluminum Castings
  • Bronze and Brass Castings
  • Titanium and Cobalt Alloy Castings

What We Can Do

  • Design Ability

Our engineers will help you to improve the designs based on casting technology, then The simulation software will be processed to verify the casting pouring system. Pro/E, Solidworks, AutoCAD and ProCast are available in Casting Quality Industrial.

  • Saving Cost

Some manufacture processes may lead high cost. We will analyse the designs and advise the suitable methods to our customers. The best solution will be adopted.

  • Quality Control

From the raw material selecting to bulk production processing, all procedures will follow PPAP program if necessary. The certificates will be provided including chemistry, hardness, mechanical property or NDT testing.

  • Production Capacity

The max iron/steel castings can reach 30tons in weight, meanwhile the minus casting is around 1gram only.

We also have prototyping and 3D scanning ability for sample plan.

  • Logistic Service

The products will be delivered directly to customer’s workshop, which will save plenty of work for clients.

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