204.0 Aluminum-Copper Alloy Casting Material

Aluminum-Copper Alloy

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Introduction

204.0 is an aluminum-copper alloy grade covered by ASTM B26/B26M. Typical family applications include housings, covers, manifolds, cylinder-related castings, pump components and valve components.

FieldValue
Designation204.0
Material TypeAluminum Alloy
Sub TypeAluminum-Copper Alloy
Product Formcasting

Manufacturing Process

Sand Casting

Equivalent Materials

N/A

Similar Materials

N/A

Reference Standards

StandardStandard TitleEditionSpecificationIdentifier
ASTM B26/B26MStandard Specification for Aluminum-Alloy Sand Castings05204.0UNS A02040

Physical Properties

N/A

Chemical Composition

ElementASTM B26/B26MEdition 05 · wt.%
Si≤ 0.20
Fe≤ 0.35
Cu4.2–5.0
Mn≤ 0.10
Mg0.15–0.35
Ni≤ 0.05
Zn≤ 0.10
Ti0.15–0.30
Sn≤ 0.05
Alremainder

Chemical requirements[1][2]

Notes

ASTM B26/B26M · Edition 05

[1] Chemical composition: Other elements, each: ≤ 0.05 wt.%

[2] Chemical composition: Other elements, total: ≤ 0.15 wt.%

Heat Treatment

ASTM B26/B26M–05 · Sand Casting · T4 · Recommended heat treatment

StepOperationTemperatureCooling
1Recommended: Solution heat treatment970 °F / 520 °C; Holding time: 10 h[1]Water quench
2Recommended: Natural agingHolding time: 5 day[2]—

Notes

ASTM B26/B26M · Edition 05

[1] T4, T4 · Recommended heat treatment: Source: ASTM B917/B917M–25 (Recommended; when specified by the material specification or purchase order).; ±10°F; Use suitable metal-temperature measurement; sections/microstructure affect soak time selection (7.2).; Quench in water at 150 to 212°F except as noted.; Time at solution temperature may be increased for section thickness over 1 in.; ±5°C; Quench in water at 65 to 100°C except as noted.; Time at solution temperature may be increased for section thickness over 25 mm.

[2] T4, T4 · Recommended heat treatment: room temperature; Source: ASTM B917/B917M–25 (Recommended; when specified by the material specification or purchase order).; ±10°F; Use suitable metal-temperature measurement; sections/microstructure affect soak time selection (7.2).; In order to expedite testing, alloy 204.0 test specimens may be precipitation heat treated after quenching by holding at 255°F for 2 h.; No quenching required. Cool in still air outside the furnace.; ±5°C; In order to expedite testing, alloy 204.0 test specimens may be precipitation heat treated after quenching by holding at 125°C for 2 h.

Mechanical Properties

Core Mechanical Properties

ASTM B26/B26M — 05 · Table 2 — Normative

PropertyT4
Tensile Strength≥ 45.0 ksi[1]
Yield Strength (Rp0.2)≥ 28.0 ksi[1]
Elongation≥ 6.0 %[1]

ASTM B26/B26M — 05 · Table 3 — Normative

PropertyT4
Tensile Strength≥ 310 MPa[2]
Yield Strength (Rp0.2)≥ 195 MPa[2]
Elongation≥ 6.0 %[2]

Notes

ASTM B26/B26M · Edition 05

[1] Tensile Strength/Yield Strength (Rp0.2)/Elongation: inch-pound; 2 in. or 4 x diameter

[2] Tensile Strength/Yield Strength (Rp0.2)/Elongation: SI; 5 x diameter

Welding Conditions

N/A

Applications

For aluminum-copper alloy ASTM B26/B26M 204.0, typical cast components in this material family include housings, covers, manifolds, cylinder-related castings, pump components and valve components. Applications include engines, machinery and other industrial equipment, including replacement parts. Alloy condition and the recorded purchase specification remain applicable; broader literature does not extend that specification to aerospace procurement.

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Last Updated: November 6, 2026

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